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P1PW Contrast Sen­sors De­tect the Smal­lest Dif­fe­rences in Contrast

The P1PW se­ries contrast sen­sors de­tect the smal­lest dif­fe­rences in contrast on a wide range of sur­faces and ma­te­rials. The P1PW contrast sen­sors can re­lia­bly de­tect color-​intensive to pale mar­kings against any back­ground, even in fast pro­cess flows. Thanks to the emit­ted white light and the dif­fe­ren­tia­ted eva­lua­tion of the re­cei­ved light ac­cor­ding to red, green and blue va­lues, the contrast sen­sors also de­tect mar­kings with even the smal­lest contrast dif­fe­rence. The P1PW sen­sors solve chal­len­ging pro­cess si­tua­tions with co­lor­ful, glos­sy and trans­pa­rent ma­te­rial by au­to­ma­ti­cal­ly ad­jus­ting the light in­ten­si­ty du­ring teach-​in.

Maxi­mum Flexi­bi­li­ty with the P1PW Contrast Sen­sors

The contrast sen­sors of the P1PW se­ries offer maxi­mum flexi­bi­li­ty for the wi­dest range of ap­pli­ca­tions thanks to three in­te­gra­ted teach modes. The three modes en­able the P1PW sen­sors to be used va­ria­bly as print mark rea­ders, contrast sen­sors and for de­tec­ting color dif­fe­rences. The in­te­gra­ted job me­mo­ry en­sures quick batch changes so that no in­di­vi­dual set­tings are re­qui­red du­ring ope­ra­tion.

Mode 1: Print Mark Mode

The grea­test contrast dif­fe­rence of a color chan­nel is used to re­lia­bly dis­tin­guish bet­ween mark and back­ground.

Mode 2: Contrast Mode

The eva­lua­tion of the ave­rage light in­ten­si­ty of all color chan­nels en­ables de­tec­tion of the smal­lest contrast dif­fe­rences.

Mode 3: Color Mode

The si­gnal va­lues of all color chan­nels are used to re­lia­bly de­tect color dif­fe­rences.

Other High­lights of the P1PW Se­ries Contrast Sen­sors

In­te­gra­ted Jump De­tec­tion for Dy­na­mic Pro­cesses

  • Ac­cu­rate and stable de­tec­tion of color changes
  • Re­liable trig­ge­ring of swit­ching pro­cesses even with a wide range of color com­bi­na­tions and in the event of mi­sa­li­gn­ment
  • No re-​parametrization re­qui­red du­ring the on­going pro­cess when chan­ging pro­ducts

Re­liable De­tec­tion of High Gloss Sur­faces

  • Au­to­ma­tic ad­just­ment of light in­ten­si­ty du­ring teach-​in also en­sures re­liable de­tec­tion of high gloss ma­te­rials

High Swit­ching Fre­quen­cy of 50 kHz

  • Si­mul­ta­neous eva­lua­tion of the RGB chan­nels en­ables a high swit­ching fre­quen­cy of 50 kHz
  • Re­liable re­sults even in fast and dy­na­mic pro­cesses

De­tec­tion of Very Small Ob­jects with White Light

  • Emis­sion of a small, ho­mo­ge­neous and rec­tan­gu­lar light spot as clear­ly vi­sible white light en­ables de­tec­tion of even the smal­lest ob­jects
  • Eva­lua­tion of the re­cei­ved light via RGB chip leads to op­ti­mal contrast va­lues for dif­ferent co­lors

Rea­ding Out of the Color Chan­nels via IO-​Link

  • The va­lues of the three RGB color chan­nels re­cei­ved by the sen­sor are trans­mit­ted di­rect­ly via IO-​Link
  • En­ables op­ti­mal adap­ta­tion to chal­len­ging ap­pli­ca­tions

Pro­duct Over­view of the P1PW Contrast Sen­sors

P1PW001 P1PW002 P1PW003 P1PW004 P1PW005 P1PW006
Wor­king range
30…40 mm
30…40 mm 30…40 mm 30…40 mm 30…40 mm 30…40 mm
Mode of ope­ra­tion Print mark Print mark Contrast Contrast Color Color
Out­put PNP, NO NPN, NO PNP, NO NPN, NO PNP, NO NPN, NO
Comparaison des produits