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Applications
Homogeneous Illumination of Gears with Bar Light for Pick-and-Place Application
Homogeneous Illumination of Gears with Bar Light for Pick-and-Place Application
In the production process of gears, the gears are gripped from the assembly line by a robot and placed on a fixture for further processing. In order for the robot to detect the presence and exact position of the gears, they must be sufficiently illuminated. To avoid restricting the robot’s range of movement, three bar lights are installed at a large distance from the work surface. Since the bar lights are longer than the field of view of the smart camera and overlap in their field of view, homogeneous illumination is guaranteed in both axes.
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Quality Control of Injection Molded Parts with B60 Smart Camera
Quality Control of Injection Molded Parts with B60 Smart Camera
Plastic components must be precisely inspected for visual surface defects such as cracks, blisters or discoloration after the injection molding process. For this purpose, the components are removed from their mold by a robot and positioned in front of a B60 smart camera. With the help of a neural network, the recorded images are checked for faults such as over- or under-injection as well as cracks. The AI ensures greater stability under varying light and temperature conditions as well as different material batches.
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Detection of Aluminum Lids for Coffee Capsules with Gloss Sensors
Detection of Aluminum Lids for Coffee Capsules with Gloss Sensors
When producing capsules for coffee machines, it is important to ensure that the pads are correctly sealed before the packaging process. The gloss sensors check whether different colored lids made of aluminum foil are correctly sealed on the coffee capsules. Thanks to their ability to distinguish glossy from matt objects, the sensors deliver reliable switching signals virtually independent of distance and color. They therefore enable a reliable distinction between glossy (aluminum foil) and matt (coffee powder) surfaces. Related applications can be found here.
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Height and Width Control of Baked Goods with 2D/3D Profile Sensor
Height and Width Control of Baked Goods with 2D/3D Profile Sensor
When producing baked goods with chocolate glaze, the exact height and width of the baked goods must be determined for quality control purposes. For this purpose, a 2D/3D profile sensor with a large measuring range is installed above the conveyor belt, which measures all cookies with micrometer precision over the entire width of the line. The sensor in the stainless steel housing (IP69K protection class) transmits the 2D height profiles via a control unit (IPC) to the uniVision image processing software for evaluation. Any deviating pieces of biscuit are then ejected.
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Position Monitoring of Robots in Block Storage Systems with Fork Sensors
Position Monitoring of Robots in Block Storage Systems with Fork Sensors
In a cube storage system, vessels such as containers, boxes or crates are stacked, stored and removed by robots and transported through the storage system. To monitor the position of the robots and the number of crossings passed, two fork sensors are installed between the wheels. During travel, the light beam of the light barrier is interrupted because the bar of the rail is between the fork arms of the sensor. At intersections, the web of the rail is interrupted, the light beam hits the receiver and registers the crossing. Related applications can be found here.
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Safety Inspection of Robots by Laser Distance Sensors Time of Flight
Safety Inspection of Robots by Laser Distance Sensors Time of Flight
The distance between the robot and the rail system must be continuously monitored during automated storage and retrieval as well as transport of storage containers in block storage systems by robots. For this purpose, two laser distance sensors (time of flight) in miniature design are mounted at an angle of approx. 90° between the wheels for left/right and forward/reverse movement. The sensors continuously measure if the distance to the rail system is correct to ensure that the robot is fully and correctly positioned on the guide rail. Related applications can be found here.
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Position Monitoring of the Running Wheels of Robots by Laser Distance Sensors Time of flight
Position Monitoring of the Running Wheels of Robots by Laser Distance Sensors Time of flight
In a block storage system, robots take over the transport of storage containers. To ensure precise movement of the robots on the rails of the storage system, two time-of-flight laser distance sensors are mounted between the wheels. During left/right movement, the sensors check that the wheels for forward/reverse movement are off the rail. Only then do they release the signal. At the same time, it is monitored whether the wheels are correctly and completely seated in the guide rail for the new direction of movement. If this is the case, the robot starts moving. Related applications can be found here.
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Code and BBD Reading on Cans by Bar Light
Code and BBD Reading on Cans by Bar Light
In the food industry, barcodes and the best before date (BBD) on cans must be read reliably in-process. Sufficient illumination is required for a machine vision camera to reliably recognize the data. A small bar light installed on the side of the conveyor illuminates the entire scanning area, enabling reliable code and BBD reading on cans. Its small dimensions and IP67 degree of protection make the bar light suitable for use in confined spaces and harsh ambient conditions.
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Double Layer Detection of Sheet Metal and Body Parts by Laser Distance Sensors Triangulation
Double Layer Detection of Sheet Metal and Body Parts by Laser Distance Sensors Triangulation
In the automotive industry, sheet metal parts are taken from a stock by a robot gripper and fed to the welding robot. Several sheets can stick together due to adherent oil, wedging of the sheets or magnetic charge. To ensure that only one sheet is gripped per assembly process, two laser distance sensors triangulation are mounted at opposite positions. The sensors measure the distance to the sheet and then calculate the sheet thickness via a difference calculation. If this result is greater than that of an individual sheet, a signal is output.
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Checking the Dimensional Accuracy of Rubber Tracks with 2D/3D Profile Sensors
Checking the Dimensional Accuracy of Rubber Tracks with 2D/3D Profile Sensors
When manufacturing tires, the dimensional accuracy of the rubber treads must be checked at regular intervals. For this purpose, the width, thickness and profile of the black, glossy rubber tracks are precisely measured with a 2D/3D profile sensor. To ensure the safety of employees during maintenance work or machine malfunctions, the sensors are equipped with a certified laser shutdown. If the safety circuit is interrupted, the laser switches off while the sensor remains active. This reduces downtime to a minimum.
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Anti-Collision Protection for Overhead Cranes via Laser Distance Sensor Time-of-Flight
Anti-Collision Protection for Overhead Cranes via Laser Distance Sensor Time-of-Flight
In the steel industry, overhead cranes are used to transport sheet metal coils. Since there are often several cranes on a shared track, there is a risk of collisions. Laser distance sensors time-of-flight work with a reflector mounted on the opposite crane. They measure the distance between two cranes up to a distance of 100 m and transmit the information to the control system. This enables hazardous distances to be detected and cranes to be slowed down in good time or stopped if they approach too closely.
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Pin Check in Plug Production via Dark Field Illumination
Pin Check in Plug Production via Dark Field Illumination
When manufacturing plugs, it must be checked whether the correct number of pins are present and whether these pins are in the correct position. For this purpose, dark field illumination, consisting of a modular ring light and a dark field attachment, is attached together with a smart camera at a short distance in front of the products to be tested. Due to the very low angle of incidence (60°) of the light output, the illumination ensures the dark field effect and thus optimal illumination of the pin tips.
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