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Spot Lights for Industrial Image Processing

Spot lights are extremely compact, robust and powerful at the same time. Thanks to the integrated zoom lens, the light can be precisely focused or diffused. They are ideal for point-precise illumination in industrial image processing, industrial automation, robotics, as well as for near and far-range identification applications.
Zoom lens
Polarization filters
IP67 degree of protection
Simple mounting
Strobe and continuous mode
Three light sources

Illumination Methods with Spot Lights

Illumination and vision systems that use spot lights typically work with the following illumination methods. Further specific methods are detailed in the descriptions of the individual products.

Brightfield

Using spot lights as an incident light causes reflections on the surface of the object being inspected due to the direct illumination. 

Low Angle

Placing spot lights at a flat angle creates contrast along the edges of the object, resulting in minimal illumination of the surface.

Darkfield

When spot lights are aligned flat, they clearly accentuate the contours of the object’s edges, while only a small proportion of light falls on the remaining surface. 

Point Illumination

For focused illumination of smaller areas, only a spot light is required. 

Coaxial Illumination

In combination with telecentric lenses, magnifying lenses or macro lenses with in-line illumination inputs, the spot light can be guided along the optical axis of the camera. This results in even and shadow-free illumination.

Backlight

A diffuse attachment allows the spot light to be used as space-saving backlight for applications with limited installation space. Telecentric lenses increase the visual field.

Feature Video

Features of Spot Lights at a Glance

Spot lights impress with its robust aluminum housing with IP67 degree of protection, which reliably protects against dust and water. The M30 thread offers flexible mounting options. Thanks to the internal heat sink, they impress in both powerful strobe and continuous modes, ensuring uniform illumination even in challenging application environments. The integrated power control also optimizes the performance and reliability of this illumination technology.
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Advantages for Industrial Image Processing

Option for Strobe Mode OverDrive

  • Powerful 2 A strobe mode OverDrive
  • Durable 0.65 A continuous mode due to internal heat sink
  • Industry standard M12 connector

Durable Housing

  • Robust against environmental influences with IP67 degree of protection
  • Quick and easy installation thanks to M30 thread
  • Aluminum housing for stability and durability

Flexible Mounting Options

  • Camera mounts for low construction effort
  • Space-saving integration with M30 proximity sensor brackets
  • Compatible with swivel brackets

Polarization Filter

  • Reduction of reflections from shiny surfaces
  • Optimal positioning thanks to locking screws

Versatile Light Sources

wenglor spot lights are extremely powerful and bright, with an illumination intensity of up to 360,000 lux in strobe mode OverDrive. They are available in the light sources white light, red light and infrared light.

Classification in the electromagnetic spectrum:
  • White light 5,700 K
  • Red light 630 nm
  • Infrared light 850 nm

Flexibility of the Zoom Lens

The lockable zoom lens allows a variable beam angle in the range of 4 to 26 degrees with constant homogeneity. With precise position repeatability, it provides precise visual field alignment to achieve optimal illumination with perfect Gaussian curve and high intensity. The easy manual adjustment allows quick adaptation to different working distances and makes the spot light ideal for industrial image processing applications where flexible illumination is of great importance.

Illumination Intensities of the White Light Variant

60 mm working distance 100 mm working distance 200 mm working distance 500 mm working distance 1,000 mm working distance
Continuous mode, beam angle 4° 140,000 Lux 67,500 Lux 34,500 Lux 9,500 Lux 3,000 Lux
Continuous mode, beam angle 26° 20,000 Lux 10,500 Lux 4,000 Lux 1,900 Lux 1,000 Lux
Strobe mode OverDrive, beam angle 4° 360,000 Lux 190,000 Lux 70,000 Lux 24,500 Lux 8,500 Lux
Strobe mode OverDrive, beam angle 26° 50,000 Lux 27,000 Lux 10,000 Lux 4,500 Lux 2,500 Lux
60 mm working distance
Continuous mode, beam angle 4°
140,000 Lux
Continuous mode, beam angle 26°
20,000 Lux
Strobe mode OverDrive, beam angle 4°
360,000 Lux
Strobe mode OverDrive, beam angle 26°
50,000 Lux
100 mm working distance
Continuous mode, beam angle 4°
67,500 Lux
Continuous mode, beam angle 26°
10,500 Lux
Strobe mode OverDrive, beam angle 4°
190,000 Lux
Strobe mode OverDrive, beam angle 26°
27,000 Lux
200 mm working distance
Continuous mode, beam angle 4°
34,500 Lux
Continuous mode, beam angle 26°
4,000 Lux
Strobe mode OverDrive, beam angle 4°
70,000 Lux
Strobe mode OverDrive, beam angle 26°
10,000 Lux
500 mm working distance
Continuous mode, beam angle 4°
9,500 Lux
Continuous mode, beam angle 26°
1,900 Lux
Strobe mode OverDrive, beam angle 4°
24,500 Lux
Strobe mode OverDrive, beam angle 26°
4,500 Lux
1,000 mm working distance
Continuous mode, beam angle 4°
3,000 Lux
Continuous mode, beam angle 26°
1,000 Lux
Strobe mode OverDrive, beam angle 4°
8,500 Lux
Strobe mode OverDrive, beam angle 26°
2,500 Lux

More Functions Thanks to Interchangeable Accessories

Two further illumination methods can be implemented from the spot light with the appropriate accessories. The attachments replace the standard lens and are available individually or pre-assembled.

Coaxial Spot Light

Coaxial illumination is a special process in which the light is coupled through the lens along the optical axis of the camera. This axial light guidance produces reflected, shadow-free brightfield illumination over the entire field of view (FOV) of the lens.

 

Applications of the Coaxial Spot Light

Quality Assurance for Flat Surfaces

Detection of Fine Structures on Flat Surfaces

Inspection of Reflective or Shiny Surfaces

Backlight

The diffuse illumination attachment allows the spot light to be used as a compact backlight for confined areas. In combination with the integrated C mount adapter and a telecentric lens, it can also be expanded into a powerful telecentric backlight with an enlarged visual field. Strobe OverDrive mode is available in all configurations.

Possible Uses of the Backlight

Accurate Measurement of Round or Transparent Objects

Position and Presence Checks

Inspection of Surfaces

The Video Shows the Optional LSL Series Lenses in Detail

Spot Light Applications

Spot Illumination for Robot-Guided Quality Inspection of Interior Parts


Before installing interior parts in passenger cars, the mounting elements must be checked for their presence and correct position. For this purpose, a smart camera with one spot light per side is mounted on a cobot. Due to the light weight and small size of the illuminations, they can be attached directly to the robotic arm. While the cobot scans the parts to be inspected, the spot lights provide precise illumination of the elements so that the camera can reliably detect each mounting element.

Position Determination during Depalletization


In logistics, pallets with the boxes on them are depalletized fully automatically by robots. To ensure that the robot can grip the boxes safely, the exact position of the grip holes of each box must be determined. With the help of four cameras and adjacent spot lights for precise illumination, the robot can reliably detect the gripping holes and grip the crates safely. The spot light is ideal for applications with limited space due to its small format.

Product Overview

Product type Light source Size Connection Degree of protection Beam angle
LSLW001 Spot light standard White light M30 × 1.5 M12 × 1; 5-pin IP67 ±4…26°
LSLR001 Spot light standard Red light
LSLI001 Spot light standard Infrared light
LSLW002 Spot light coaxial White light IP50 120°
LSLR002 Spot light coaxial Red light
LSLI002 Spot light coaxial Infrared light
LSLW003 Spot light diffuse White light IP67
LSLR003 Spot light diffuse Red light
LSLI003 Spot light diffuse Infrared light
Product type
Spot light standard
Spot light standard
Spot light standard
Spot light coaxial
Spot light coaxial
Spot light coaxial
Spot light diffuse
Spot light diffuse
Spot light diffuse
Light source
White light
Red light
Infrared light
White light
Red light
Infrared light
White light
Red light
Infrared light
Size
M30 × 1.5
IP50
IP67
Connection
M12 × 1; 5-pin
120°
Degree of protection
IP67
Beam angle
±4…26°
Product Comparison