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Ejection Monitoring of Small Metallic Parts in Feed Hoses via Inductive Ring Sensors
Ejection Monitoring of Small Metallic Parts in Feed Hoses via Inductive Ring Sensors
In screwing and feeding technology, metallic fasteners are transported through plastic hoses via pneumatic pressure and placed in plastic boxes at the end. In order to provide the presence and the exact number of objects for subsequent assembly, inductive ring sensors with separable housing are installed directly on the hose. Thanks to the correction factor 1 and adjustable sensitivity, reliable control of the material flow is possible at high speeds and with parts of different sizes and alloys.
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Presence Check of Nails in Pallet Nail Machines by Inductive Ring Sensors
Presence Check of Nails in Pallet Nail Machines by Inductive Ring Sensors
In the manufacture of wooden pallets, automatic nailing machines are used to join the individual wooden parts. The nails required for the process are conveyed with compressed air through plastic hoses and then shot into the wood. Inductive ring sensors are installed at the ends of each hose to check that a nail has been shot through each hose and that the nail connection has been established correctly. Thanks to the separable housing, the sensor can be mounted at different points on the hose and thus individually adapted to the machine.
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Detection of Rivets in Robot-Guided Punch Riveting via Inductive Ring Sensors
Detection of Rivets in Robot-Guided Punch Riveting via Inductive Ring Sensors
In the automotive industry, aluminum body parts are joined using rivets. In the case of robot-controlled punch riveting, the objects made of aluminum or brass are conveyed directly to the punching device through plastic hoses by compressed air. Before the rivets are applied automatically, the correct routing through the hose must be checked. For this purpose, an inductive ring sensor is installed on the hose via a clamp fastening. Thanks to the correction factor 1 and the adjustable sensitivity, objects of different sizes and alloys can be reliably detected.
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Detection of Metallic Objects in Feed Hoses by Inductive Ring Sensors
Detection of Metallic Objects in Feed Hoses by Inductive Ring Sensors
In screwing and feeding technology, fasteners such as screws, nuts or rivets are automatically conveyed, sorted, separated and then supplied to the screw system via feed hoses by compressed air. Inductive ring sensors are mounted on the hose in order to reliably detect objects guided at high speed. Thanks to the separable housing, the sensors can be mounted and dismounted quickly. Inductive ring sensors detect metallic parts as small as 2 mm and visualize their presence with all-round illumination. Related applications can be found here.
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Distance Measurement for Material Replenishment of Magazines in Car Body Construction with Laser Distance Sensor Time-of-Flight
Distance Measurement for Material Replenishment of Magazines in Car Body Construction with Laser Distance Sensor Time-of-Flight
In automotive shell construction, body parts such as doors, tailgates or fenders are stored temporarily in magazines in a fully automated process. In order to monitor their presence, a stationary laser distance sensor time-of-flight is installed on the side of each carrier. Thanks to wintec, the sensor measures precisely even on shiny and highly reflective surfaces, including objects positioned at an angle. The measurement function thus enables objects to be counted so that upstream and downstream processes can be controlled without errors. There is no need for an analog card thanks to the integrated IO-Link interface. Related applications can be found here.
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Distance Measurement for Part Removal from Carriers in Car Body Construction with Laser Distance Sensors Triangulation
Distance Measurement for Part Removal from Carriers in Car Body Construction with Laser Distance Sensors Triangulation
In automotive shell construction, body parts such as doors, tailgates or fenders are stacked in load carriers. Robots load and unload these carriers. To enable the robot to grip precisely, a laser distance sensor triangulation mounted on the gripper determines the distance to the first component that is removed. The robot’s lateral approach and gripping process are optimally controlled by the two independent switching outputs. Even on shiny surfaces, the sensor works very precisely with CMOS line images. Related applications can be found here.
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Distance Measurement on Black MDF Boards with Laser Distance Sensors Time-of-Flight
Distance Measurement on Black MDF Boards with Laser Distance Sensors Time-of-Flight
MDF boards for furniture construction can have different colors and structures. In order to measure the distance to the black edges of the differently sized boards, a laser distance sensor time-of-flight with wintec is installed on the side of the conveyor belt. This measures the distance to the MDF boards from a great distance. Based on the analog measurement data, the robot knows the exact position and size of the boards and can pick them up and move them. Neither the black edge nor ambient interference such as dust, ambient light or chips influence the measurement result.
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Distance Measurement for Part Removal from Load Carriers in Car Body Construction with Time-of-Flight Laser Distance Sensors
Distance Measurement for Part Removal from Load Carriers in Car Body Construction with Time-of-Flight Laser Distance Sensors
In automotive shell construction, body parts such as doors, tailgates or fenders are stacked in load carriers and loaded and unloaded by robots. To enable the robot to grip the objects precisely, a time-of-flight laser distance sensor mounted on the gripper determines the distance to the top component. Via the integrated Bluetooth interface, the machine operator can access the sensor wirelessly with their smartphone via the weCon app to set up the application and enable diagnostics during operation.
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Detection of Insulation Mats in Body Construction via Time-of-Flight Laser Distance Sensors
Detection of Insulation Mats in Body Construction via Time-of-Flight Laser Distance Sensors
In the automotive industry, insulation mats are used to produce body parts. These ultrathin black mats are used to reduce driving noise caused by vibration or internal components hitting the body. Time-of-flight laser distance sensors check, from large distances, whether the mats were placed in the correct locations on the body during production. Thanks to their integrated intensity evaluation system, these sensors can reliably detect 1–2 mm thick mats against high-gloss backgrounds.
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Presence Check of Steel Coils with Ultrasonic Distance Sensors
Presence Check of Steel Coils with Ultrasonic Distance Sensors
In the metalworking industry, steel coils are unwound and processed continuously. To ensure a continuous material and process flow, an ultrasonic distance sensor is mounted above the rollers. This reliably measures the distance between the sensor and the material and thus determines the coil size and the remaining quantity on the roll. Adverse ambient conditions such as dust or oil mist, ambient light and dark or shiny surfaces do not affect the measurement data accuracy.
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Position and Presence Check of Connector Components via Fiber-Optic Sensors
Position and Presence Check of Connector Components via Fiber-Optic Sensors
When manufacturing plug connectors for high-voltage on-board electrical systems of electric and hybrid vehicles, they must be checked for their presence and correct position. Since these components are often asymmetrical and have different colors depending on the type, fiber-optic sensors are used. With the help of two checkpoints, they ensure that a component is in the feed and that it is correctly aligned. Their compact format makes them ideal for tight installation situations and in areas where only very little space is available for querying.
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Fill Level Monitoring of Waste Containers via Ultrasonic Distance Sensors
Fill Level Monitoring of Waste Containers via Ultrasonic Distance Sensors
Recycling plants collect various waste materials, such as paper, plastic, glass and metal, in large containers. These containers must be emptied quickly once full, as failing to do so quickly enough can lead to a stoppage of production. Ultrasonic distance sensors are mounted above the tanks for continuous level monitoring. Their large working range and robust housing make them ideal for use in difficult conditions such as high dust levels, large temperature differences or changing material types.
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Websites
Sensors
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Washdown Sensors
The cleaning-resistant sensors are ideal for use in spraying applications in the food, beverage and packaging industries. Neither spraying water nor significant temperature changes impair the function of the robust wenglor sensors.
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weCat3D Sensor Technology
The 2D/3D profile sensors in the weCat3D series deliver millions of measuring points per second with micrometer-accurate resolution in Z. Available in two performance classes, measuring ranges from a few millimeters to over one meter are possible and output rates of several thousand hertz are achieved.
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PNG//smart | Reflex Sensors
Reflex sensors are well suited for applications in which objects must be detected without a background. Note that: Bright objects reflect more light than dark objects, and can thus be recognized from greater distances. This means that presence or stack height checks can be conducted or quantities detected.
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PNG//smart | Retro-Reflex Sensors
Retro-reflex sensors work reliably at high switching frequencies and at great distances. This makes them the perfect solution for feed and presence checks on wide feed belts. Objects with reflective or glossy surfaces are reliably detected.  
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PNG//smart – Photoelectronic Sensors
… stands for a new age of smart photoelectronic sensors. Intelligent, networked and learning sensory organs in automated industries are the key component of the future production sector all over the world.
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Luminescence Sensor Technology
Luminescence sensors detect luminescent markings by shining UV light on an object – regardless of patterns, colors or surface properties. The luminophores contained in the material are activated by the UV light and reflect visible light. If the sensor detects the light that has been previously taught in, it switches the output.
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Luminescence Sensors Portfolio
Luminescence sensors detect luminescent markings on packaging and objects and illuminate them by shining UV light on them. This ensures that luminescence marks are detected even with a minor color and contrast difference. 
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Inductive Sensor Technology
Inductive sensors are ideal for contactless detection and position monitoring of metallic objects. They detect metallic parts despite contamination such as dust and moisture and are insensitive to vibrations.
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Inductive Ring Sensors with Separable Housing
wenglor sensoric group inductive ring sensors set new standards for reliable and precise detection of small metal parts within feed hoses. In addition to sensor precision, the ring sensors impress in particular due to the separable housing, which enables the sensor to be mounted and removed from the hose quickly and flexibly. The use of correction factor 1 ensures reliable detection of all metal objects from a minimum size of 2 mm.  wenglor’s inductive ring sensors reliably detect metal objects at any point within the ring-shaped opening. The separable housing with two-part coil makes the installation process of the sensor on the hose much easier. Consequently, machine downtime can also be minimized when replacing hoses or during repairs. The portfolio includes both dynamic and static ring sensors. The dynamic functional principle captures small fast moving parts, such as rivets. Static ring sensors also detect objects inside the ring, e.g. for jam checks.  Robust Soft Binder Enables Safe and Flexible Use A flexible soft-binder on the sensor ensures simple and secure mounting on hoses of different sizes. This ensures stable fixing without hose deformation even in demanding environments with heavy vibrations, strong magnetic fields or compressed air. The soft binder also prevents the hose from tapering. Loss protection and the re-openable closure of the soft binder enable it to be reused multiple times  High Ease of Use When Working on Feed Hoses Another advantage is the cable outlet in the hose direction, which makes the sensors ideally suited even in confined spaces. The parallel cable outlet in the hose direction also helps to prevent obstruction of the system design and kinking of the cable. The status and switching status of the inductive ring sensors can be detected regardless of the installation position thanks to the all-round visible LED display. They are easily commissioned via Plug & Play and can be operated flexibly via IO-Link, and parameters and process data can be read out and processed reliably.  The Highlights at a Glance: Separable housing for quick assembly and disassembly on the hose Flexible soft binder on the sensor for flexible and secure mounting All-round visible LED display for status and switching status Use in confined spaces thanks to cable outlet in hose direction Static and dynamic operating principle Plug and Play Correction factor 1 Easy parametrization via IO-Link 1.1
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U18T Ultrasonic Sensors in Stainless Steel Housing
With the U18T ultrasonic sensors, the wenglor sensoric group offers a series in the usual M18 design in stainless steel housing, which impresses with its high stability and reliability. The U18T sensors are ideal for detecting shiny, transparent and dark objects and can even reliably detect mirrored surfaces. With the existing IO-Link interface, the ultrasonic sensors are suitable for flexible integration into various systems in a detection range of up to 2,400 mm. The U18T series is available as variants with switching and analog output. The working range is up to 1,200 mm in reflex mode, and up to 2,400 mm in through beam mode. The U18T ultrasonic technology includes different operating modes for precise adaptation to different application situations: The automatic synchronous mode is optimally designed for detecting objects without delay. This means that up to 32 sensors can be operated in parallel in this mode. Multiplex operation, in turn, is ideal for level monitoring of large areas and enables joint operation of up to 16 sensors without mutual influence. The stainless steel housing ensures high stability and is robust against environmental influences thanks to the IP67 degree of protection. The integrated IO-Link interface provides flexibility in parameterization and configuration. The teach button and the freely available wenglor wTeach2 software make setting up the U18T sensors quick and easy so that they are ready for use quickly and reliably.   The Highlights at a Glance: M18 format in robust stainless steel housing Reflex sensor and through beam mode with a working range of up to 2,400 mm Synchronous and multiplex modes IP67 degree of protection for robustness against environmental influences Teach-in button for simple teach-in of the switching threshold IO-Link 1.1 for flexibility in parameterization and configuration
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Inductive Sensors in Miniature Housing
Compact miniature designs are an integral part of wenglor’s inductive product family – with both standard and increased switching distances.
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Downloads
New Products: INTT Inductive Sensors for Extreme Temperature Ranges
New Products: INTT Inductive Sensors for Extreme Temperature Ranges (443 KB)
Press Picture: Fluid Sensors weFlux²
Press Picture: Fluid Sensors weFlux² (183 KB)
Press Picture: Retro-Reflex Sensors with Light Band
Press Picture: Retro-Reflex Sensors with Light Band (240 KB)
New Products: weFlux² Fluid Sensors
New Products: weFlux² Fluid Sensors (434 KB)
We have summarized the most important new products and highlights of the weFlux² fluid sensors for a clearer overview.
Fluid Sensors Brochure
Fluid Sensors Brochure (761 KB)
Flexibility, precision and easy configuration: wenglor’s portfolio offers a wide selection of high-quality fluid sensors with state-of-the-art comm...
New Products: P1PW Contrast Sensors
New Products: P1PW Contrast Sensors (289 KB)
New Products: R Design Photoelectronic Sensors
New Products: R Design Photoelectronic Sensors (566 KB)
Color Sensors Product Flyer
Color Sensors Product Flyer (7 MB)
This document contains the product flyer for color sensors.
Photoelectronic Sensors with Laser Class 1 Catalog
Photoelectronic Sensors with Laser Class 1 Catalog (2 MB)
This document provides an overview of the photoelectronic sensors with laser class 1.
Sensors for Roller Conveyor Systems Product Flyer
Sensors for Roller Conveyor Systems Product Flyer (6 MB)
This document contains the product flyer for the sensors for roller conveyor systems.
Retro-Reflex Sensors with Light Band Product Flyer
Retro-Reflex Sensors with Light Band Product Flyer (3 MB)
This document contains the product flyer for the retro-reflex sensors with light band.
Press Picture: Großer Preis des Mittelstandes
Press Picture: Großer Preis des Mittelstandes (705 KB)
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Technical Glossary
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See also: Code 2 of 5 Interleaved
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2-Wire Devices
At 2-wire devices, load is connected in series to supply power.
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6-Band Multispectral Sensor
In a 6-bank multispectral sensor, the spectrum of visible light is broken down into six ranges including red, orange, yellow, green, blue and violet (ROYGBV color space). This makes it possible to detect extremely fine color nuances thanks to spectral measurement.
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AC Sensor
An AC sensor can be operated with alternating current.
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Air Pressure Sensors
Air pressure sensors convert the mechanical pressure applied to the sensor membrane into an electrical signal. This signal can be output via a switching output or analog output.
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Code 2/5 3 Bar Matrix
Code 2/5 3 bar matrix, also called code 2/5 matrix, is a purely numeric barcode (numerals 0 through 9) which represents each individual character through the use of five elements (three bars and 2 spaces (space)). This barcode is a discrete 1D code (discrete barcode). The advantage of high information density is offset by minimal tolerance.
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Code 2/5 5 Bar Industrial
Code 2/5 5 bar industrial, also called industry barcode, is a numeric barcode (numeric characters 0 through 9) which consists of two wide bars and three narrow bars. The spaces (space) used in this 1D code do not contain any information. For this reason, the 1D code demonstrates a large printing error tolerance (15%), and can thus be printed with very simple printing technologies (tolerance). The disadvantages of this barcode include minimal information density (numeric data only) and a space requirement of approximately 4.2 mm per character (with a module width of 0.3 mm and a wide-to-narrow ratio of 1:3). Beyond this, no standard is available for the code.
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Code 2/5 Interleaved
Code 2/5 interleaved is a numeric barcode (numeric characters 0 through 9) consisting of two wide and three narrow bars and spaces (space), resulting in the designation “2/5”. The term “interleaved” refers to the overlapping representation of the characters. The code always consists of an even number of characters and can be read bidirectionally. The interleaved 2 of 5 code demonstrates high information density. The disadvantages of this barcode include a small number of usable characters and a tight tolerance, which results from the fact that the spaces also contain information.
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DC Sensor
A DC sensor can be operated with direct current.
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DIN EN 1672-2
DIN EN 1672-2 is a German standard for: “Food processing machinery – Basic concepts – Part 2: Hygiene requirements”. This standard is intended to supplement generally valid, essential health and safety requirements specified in the EC machine directive with detailed stipulations for food processing machines in order to simplify the substantiation of adherence with these basic requirements. The standard is based upon EHEDG guidelines.
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Fiber-Optic Cable Sensor
Fiber-optic cable sensors are prepared for the application with plastic fiber-optic cables or glass fiber-optic cables. They can be run both in reflex sensor or through-beam mode.
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Gloss Sensor
A gloss sensor can differentiate between glossy and matte surfaces.
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Product Comparison
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