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Applications
Pin Check in Plug Production via Dark Field Illumination
Pin Check in Plug Production via Dark Field Illumination
When manufacturing plugs, it must be checked whether the correct number of pins are present and whether these pins are in the correct position. For this purpose, dark field illumination, consisting of a modular ring light and a dark field attachment, is attached together with a smart camera at a short distance in front of the products to be tested. Due to the very low angle of incidence (60°) of the light output, the illumination ensures the dark field effect and thus optimal illumination of the pin tips.
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Ejection Monitoring of Small Metallic Parts in Feed Hoses via Inductive Ring Sensors
Ejection Monitoring of Small Metallic Parts in Feed Hoses via Inductive Ring Sensors
In screwing and feeding technology, metallic fasteners are transported through plastic hoses via pneumatic pressure and placed in plastic boxes at the end. In order to provide the presence and the exact number of objects for subsequent assembly, inductive ring sensors with separable housing are installed directly on the hose. Thanks to the correction factor 1 and adjustable sensitivity, reliable control of the material flow is possible at high speeds and with parts of different sizes and alloys.
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Presence Check of Nails in Pallet Nail Machines by Inductive Ring Sensors
Presence Check of Nails in Pallet Nail Machines by Inductive Ring Sensors
In the manufacture of wooden pallets, automatic nailing machines are used to join the individual wooden parts. The nails required for the process are conveyed with compressed air through plastic hoses and then shot into the wood. Inductive ring sensors are installed at the ends of each hose to check that a nail has been shot through each hose and that the nail connection has been established correctly. Thanks to the separable housing, the sensor can be mounted at different points on the hose and thus individually adapted to the machine.
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Detection of Rivets in Robot-Guided Punch Riveting via Inductive Ring Sensors
Detection of Rivets in Robot-Guided Punch Riveting via Inductive Ring Sensors
In the automotive industry, aluminum body parts are joined using rivets. In the case of robot-controlled punch riveting, the objects made of aluminum or brass are conveyed directly to the punching device through plastic hoses by compressed air. Before the rivets are applied automatically, the correct routing through the hose must be checked. For this purpose, an inductive ring sensor is installed on the hose via a clamp fastening. Thanks to the correction factor 1 and the adjustable sensitivity, objects of different sizes and alloys can be reliably detected.
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Detection of Metallic Objects in Feed Hoses by Inductive Ring Sensors
Detection of Metallic Objects in Feed Hoses by Inductive Ring Sensors
In screwing and feeding technology, fasteners such as screws, nuts or rivets are automatically conveyed, sorted, separated and then supplied to the screw system via feed hoses by compressed air. Inductive ring sensors are mounted on the hose in order to reliably detect objects guided at high speed. Thanks to the separable housing, the sensors can be mounted and dismounted quickly. Inductive ring sensors detect metallic parts as small as 2 mm and visualize their presence with all-round illumination. Related applications can be found here.
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Distance Measurement for Material Replenishment of Magazines in Car Body Construction with Laser Distance Sensor Time-of-Flight
Distance Measurement for Material Replenishment of Magazines in Car Body Construction with Laser Distance Sensor Time-of-Flight
In automotive shell construction, body parts such as doors, tailgates or fenders are stored temporarily in magazines in a fully automated process. In order to monitor their presence, a stationary laser distance sensor time-of-flight is installed on the side of each carrier. Thanks to wintec, the sensor measures precisely even on shiny and highly reflective surfaces, including objects positioned at an angle. The measurement function thus enables objects to be counted so that upstream and downstream processes can be controlled without errors. There is no need for an analog card thanks to the integrated IO-Link interface. Related applications can be found here.
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Distance Measurement for Part Removal from Carriers in Car Body Construction with Laser Distance Sensors Triangulation
Distance Measurement for Part Removal from Carriers in Car Body Construction with Laser Distance Sensors Triangulation
In automotive shell construction, body parts such as doors, tailgates or fenders are stacked in load carriers. Robots load and unload these carriers. To enable the robot to grip precisely, a laser distance sensor triangulation mounted on the gripper determines the distance to the first component that is removed. The robot’s lateral approach and gripping process are optimally controlled by the two independent switching outputs. Even on shiny surfaces, the sensor works very precisely with CMOS line images. Related applications can be found here.
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Distance Measurement on Black MDF Boards with Laser Distance Sensors Time-of-Flight
Distance Measurement on Black MDF Boards with Laser Distance Sensors Time-of-Flight
MDF boards for furniture construction can have different colors and structures. In order to measure the distance to the black edges of the differently sized boards, a laser distance sensor time-of-flight with wintec is installed on the side of the conveyor belt. This measures the distance to the MDF boards from a great distance. Based on the analog measurement data, the robot knows the exact position and size of the boards and can pick them up and move them. Neither the black edge nor ambient interference such as dust, ambient light or chips influence the measurement result.
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Distance Measurement for Part Removal from Load Carriers in Car Body Construction with Time-of-Flight Laser Distance Sensors
Distance Measurement for Part Removal from Load Carriers in Car Body Construction with Time-of-Flight Laser Distance Sensors
In automotive shell construction, body parts such as doors, tailgates or fenders are stacked in load carriers and loaded and unloaded by robots. To enable the robot to grip the objects precisely, a time-of-flight laser distance sensor mounted on the gripper determines the distance to the top component. Via the integrated Bluetooth interface, the machine operator can access the sensor wirelessly with their smartphone via the weCon app to set up the application and enable diagnostics during operation.
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Detection of Insulation Mats in Body Construction via Time-of-Flight Laser Distance Sensors
Detection of Insulation Mats in Body Construction via Time-of-Flight Laser Distance Sensors
In the automotive industry, insulation mats are used to produce body parts. These ultrathin black mats are used to reduce driving noise caused by vibration or internal components hitting the body. Time-of-flight laser distance sensors check, from large distances, whether the mats were placed in the correct locations on the body during production. Thanks to their integrated intensity evaluation system, these sensors can reliably detect 1–2 mm thick mats against high-gloss backgrounds.
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Presence Check of Steel Coils with Ultrasonic Distance Sensors
Presence Check of Steel Coils with Ultrasonic Distance Sensors
In the metalworking industry, steel coils are unwound and processed continuously. To ensure a continuous material and process flow, an ultrasonic distance sensor is mounted above the rollers. This reliably measures the distance between the sensor and the material and thus determines the coil size and the remaining quantity on the roll. Adverse ambient conditions such as dust or oil mist, ambient light and dark or shiny surfaces do not affect the measurement data accuracy.
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Making Fluorescent Logos Visible with Dome Light
Making Fluorescent Logos Visible with Dome Light
To verify the authenticity of products, logos, specific features or QR codes are often printed directly onto the product or packaging with fluorescent ink. During production, the prints invisible to the human eye must be checked for presence and completeness. With the help of a camera-based system consisting of a dome light and a smart camera, all common UV prints can be made visible, read and verified for authenticity. Operator safety is also ensured as the dome and filter block all direct UV rays.
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Websites
Welding
Thanks to their particularly robust housing design, the sensors for the welding area are insensitive to high temperatures, flying sparks and welding spatter. This makes them particularly suitable for use in harsh industrial areas such as the automotive industry or machine tool construction.
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Software
In order to achieve simple system integration, wenglor offers a software development kit (SDK) for all ShapeDrive G4 sensors, which can be downloaded free of charge. This is made up of the following components. 
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Ultra-smart. Ultra-strong. Ultrasonic.
Ultrasonic sensors from wenglor are real all-rounders: They are ideal for detection of transparent, glossy and dark objects, reflective surfaces and materials of all kinds.
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Sitemap
This page shows the page structure of the wenglor website.
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weCat3D Sensor Technology
The 2D/3D profile sensors in the weCat3D series deliver millions of measuring points per second with micrometer-accurate resolution in Z. Available in two performance classes, measuring ranges from a few millimeters to over one meter are possible and output rates of several thousand hertz are achieved.
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Washdown Sensors
The cleaning-resistant sensors are ideal for use in spraying applications in the food, beverage and packaging industries. Neither spraying water nor significant temperature changes impair the function of the robust wenglor sensors.
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Sensors
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Robot Vision
Robot-supported pick and place is widely used in manufacturing, assembly and packaging processes where objects must be accurately detected for further processing, picked and then placed in a different position. Object localization is carried out via 2D cameras, which send the position data directly to the robot.
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Special Products
Not all products are listed in our extensive online shop portfolio. These special products are listed on this page. Please use the contact form to order these products or to request further information.
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Press Releases
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Portfolio
Ultrasonic sensors are available in different variants depending on the intended use. Sensors with variable working ranges, switching frequencies, interfaces, protection or connection types are available as cubic or metric formats, through to fork shapes. This page provides a comprehensive overview of the entire ultrasonic portfolio.
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Portfolio
3D sensors perform three-dimensional completeness, dimensional accuracy and surface checks. They make it possible to control robots, for example in pick and place or bin picking applications. 3D sensors project structured light patterns that are recorded and digitized as 3D point clouds using a camera.
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Downloads
CAD data
CAD data
ZCGL006, ZCGL007, ZCGL008
CAD data
CAD data
ZCFL004, ZCFL005, ZCFL006
Data sheet
Data sheet (435 KB)
ZCGL006
Data sheet
Data sheet (420 KB)
ZCGL003
Data sheet
Data sheet (419 KB)
ZCFL004
Data sheet
Data sheet (435 KB)
ZCGL007
Data sheet
Data sheet (405 KB)
ZCFL002
CAD data
CAD data
ZCGL003, ZCGL004, ZCGL005
Data sheet
Data sheet (405 KB)
ZCFL003
Data sheet
Data sheet (420 KB)
ZCGL004
Data sheet
Data sheet (419 KB)
ZCFL005
CAD data
CAD data
ZCFL001, ZCFL002, ZCFL003
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Technical Glossary
1D Code
A 1D code, also known as barcode or one-dimensional code, is a code whose optical aquisition is made in an unidimensional way.
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1D/2D Scanner
A 1D/2D scanner is a scanner that can read and process both 1D codes (1D code) and 2D codes (2D code).
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2 of 5
See also: Code 2 of 5 Interleaved
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2-Wire Devices
At 2-wire devices, load is connected in series to supply power.
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2D Code
A 2D code, also known as a two-dimensional code, consists of a pattern of dark and light elements (bars, rectangles and squares with corresponding spaces in between) which are arranged in a 2D fashion. 2D codes have a more complex layout than 1D codes, and the technology required for acquiring and deciphering them is more complex as well as the scanner must always read the entire pattern depicted by the barcode in order to acquire and decipher 2D codes, and not just a horizontal line as is the case with 1D Codes. Two-dimensional codes contain more diverse information than one-dimensional codes, for example information for the identification of products, texts such as addresses, and delivery note numbers. In general, we differentiate within the 2D codes between the stacked codes (stacked code) and the matrix codes (DataMatrix code).
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2D Code Scanner
A 2D code scanner is a scanner which operates according to the principle of an image processing system. It is equipped with a CCD or a CMOS element plus an integrated illumination and scans (scanning) a defined surface area depending on the selected scanning range. Thus, it is capable of reading 1D and 2D codes omnidirectionally.
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3-A SSI
3-A SSI is an organization which sets standards in the field of food and beverages in close cooperation with the FDA. It is comparable with the EHEDG in Europe. Components in closed processes (e. g. piping) can be certified by 3-A SSI. Certified components bear the 3-A logo. Components in open processes (e. g. conveyor belts) cannot be certified.
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3-Stage Enabling Switch
3-stage enabling switches (enabling switch), in comparison to 2-stage enabling switches, have the advantage of always ensuring safe shutdown in emergency situations regardless of individual user operation (release or pressing – in the event of a cramp). Mode of operation of a 3-stage enabling switch:
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3D Tracking
3D tracking is the sum of rotary tracking or translatory tracking plus auto-focus. Objects are tracked with regard to the X and Y positions and are reliably detected by auto-focus at various working distances.
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6-Band Multispectral Sensor
In a 6-bank multispectral sensor, the spectrum of visible light is broken down into six ranges including red, orange, yellow, green, blue and violet (ROYGBV color space). This makes it possible to detect extremely fine color nuances thanks to spectral measurement.
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Absolute Pressure
Absolute pressure is pressure relative to zero pressure in an empty space (vacuum). Example: Atmospheric pressure (ambient pressure / air pressure) has an absolute value of approximately 1 bar and a relative value of 0 bar.
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Absorption
Absorption is a process in which the radiant energy of a light beam passing through a medium is partly or fully converted into another form of energy, e.g. heat.
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