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Applications
Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Robot-Controlled Pick And Place for Separating, Gripping and Transferring Bulk Material with Smart Camera
Anyfeeder systems consisting of a gripper unit, a smart camera and illumination are used to separate components from bulk goods containers for the following processing steps. The camera captures multiple objects with each image to minimize the cycle time and transfers the position and orientation of the parts directly to the robot. Professional calibration targets enable easy and precise hand-eye calibration, while the gyroscope built into the camera detects position changes, ensuring robust calibration.
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Inspection of Seals by Machine Vision Camera
Inspection of Seals by Machine Vision Camera
Special high-temperature seals are used in hydrogen fuel cells for the automotive industry. These must be checked very precisely for dimensional accuracy and damage during production. For this purpose, several machine vision cameras, in combination with telecentric lenses, are connected to a machine vision controller and positioned over an inspection table. Thanks to the high resolution of the camera and the homogeneous illumination by bar light, the inside and outside diameters are measured precisely and damage is reliably detected.
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Collision Protection for Shuttles with Laser Distance Sensors Time of Flight in Logistics Centers
Collision Protection for Shuttles with Laser Distance Sensors Time of Flight in Logistics Centers
In logistics centers, shuttle systems must automatically deliver goods from the warehouse to production. Laser distance sensors Time of Flight with wintec integrated on the front detect in advance end positions or forward-moving shuttles in the field of vision up to ten meters ahead so that shuttles can slow down or stop. In order to connect buildings to each other, they pass through transparent pipes outdoors. Neither sunlight nor reflective surfaces influence the switching behavior of sensors equipped with wintec.
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Inspection of Tethered Caps by Vision System
Inspection of Tethered Caps by Vision System
In the beverage industry, bottles are closed with caps, known as tethered caps, after the filling process. These caps must remain firmly attached to the bottle after opening. Before the caps are finally applied to the bottles, a vision system consisting of machine vision cameras, machine vision controllers, software and illumination reliably checks the inside and outside of the caps in several steps. The inspection includes the measurement of diameter, ovality and height, as well as the presence, absence of defects and subsequently the correct seating of the cap. Faulty closures are sorted out immediately.
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Presence Check of Components by Machine Vision Camera
Presence Check of Components by Machine Vision Camera
In the electronics industry, the quality of PCBs must be checked after assembly. For this purpose, a machine vision camera and a flat dome light are installed above the PCB, which checks the presence, position and orientation of the components. If faulty components are detected, they are sorted out. The 2D code is also read for correct identification and traceability of the PCBs. Thanks to the high resolution, even the smallest components on the PCB are reliably detected and evaluated.
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Presence Check of Nails in Pallet Nail Machines by Inductive Ring Sensors
Presence Check of Nails in Pallet Nail Machines by Inductive Ring Sensors
In the manufacture of wooden pallets, automatic nailing machines are used to join the individual wooden parts. The nails required for the process are conveyed with compressed air through plastic hoses and then shot into the wood. Inductive ring sensors are installed at the ends of each hose to check that a nail has been shot through each hose and that the nail connection has been established correctly. Thanks to the separable housing, the sensor can be mounted at different points on the hose and thus individually adapted to the machine.
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Ejection Monitoring of Small Metallic Parts in Feed Hoses via Inductive Ring Sensors
Ejection Monitoring of Small Metallic Parts in Feed Hoses via Inductive Ring Sensors
In screwing and feeding technology, metallic fasteners are transported through plastic hoses via pneumatic pressure and placed in plastic boxes at the end. In order to provide the presence and the exact number of objects for subsequent assembly, inductive ring sensors with separable housing are installed directly on the hose. Thanks to the correction factor 1 and adjustable sensitivity, reliable control of the material flow is possible at high speeds and with parts of different sizes and alloys.
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Detection of Metallic Objects in Feed Hoses by Inductive Ring Sensors
Detection of Metallic Objects in Feed Hoses by Inductive Ring Sensors
In screwing and feeding technology, fasteners such as screws, nuts or rivets are automatically conveyed, sorted, separated and then supplied to the screw system via feed hoses by compressed air. Inductive ring sensors are mounted on the hose in order to reliably detect objects guided at high speed. Thanks to the separable housing, the sensors can be mounted and dismounted quickly. Inductive ring sensors detect metallic parts as small as 2 mm and visualize their presence with all-round illumination. Related applications can be found here.
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Leading Edge Detection of Furniture Parts Made of Panel Materials with Reflex Sensors with Background Suppression
Leading Edge Detection of Furniture Parts Made of Panel Materials with Reflex Sensors with Background Suppression
During furniture production, chips accumulate on the surface due to drilling, milling or grooving. Special cleaning systems are available for cleaning sensitive surfaces. Reflex sensors with background suppression in the metric stainless steel housing are used to detect the front edges of the dirty plates from distances of up to 120 mm. This allows the plates to be positioned. Thanks to the robust stainless steel and background suppression, dust, chips and dirt do not influence detection – regardless of the shape, color and surface of the material.
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Making Fluorescent Logos Visible with Dome Light
Making Fluorescent Logos Visible with Dome Light
To verify the authenticity of products, logos, specific features or QR codes are often printed directly onto the product or packaging with fluorescent ink. During production, the prints invisible to the human eye must be checked for presence and completeness. With the help of a camera-based system consisting of a dome light and a smart camera, all common UV prints can be made visible, read and verified for authenticity. Operator safety is also ensured as the dome and filter block all direct UV rays.
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Position Determination during Depalletization with the Help of the Spot Light
Position Determination during Depalletization with the Help of the Spot Light
In logistics, pallets with the boxes on them are depalletized fully automatically by robots. To ensure that the robot can grip the boxes safely, the exact position of the grip holes of each box must be determined. With the help of four cameras and adjacent spot lights for precise illumination, the robot can reliably detect the gripping holes and grip the crates safely. The spot light is ideal for applications with limited space due to its small format.
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Width Measurement of Profiles with Glass Fiber Optic Light Curtains and Fiber-Optic Amplifiers
Width Measurement of Profiles with Glass Fiber Optic Light Curtains and Fiber-Optic Amplifiers
In the production of metal profiles, the presence and dimensions of the objects must be detected before a clamping device secures them in place. Profiles can be black, white, chrome, glossy or matt. Glass fiber optic light curtains based on the transmitter-receiver principle are used in confined spaces, together with a universal reflex sensor. The optical fibers are arranged in a single line to create a light band. The width is measured, the linear signal is output proportional to the glass fiber cover and the correct position is determined.
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Websites
Welding
Thanks to their particularly robust housing design, the sensors for the welding area are insensitive to high temperatures, flying sparks and welding spatter. This makes them particularly suitable for use in harsh industrial areas such as the automotive industry or machine tool construction.
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Vacancies
Here, you will find an overview of vacancies for all locations worldwide. Please only apply online from our website. ​​​​​​​​​​​​​​We look forward to receiving your application!
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Software
In order to achieve simple system integration, wenglor offers a software development kit (SDK) for all ShapeDrive G4 sensors, which can be downloaded free of charge. This is made up of the following components. 
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Ultra-smart. Ultra-strong. Ultrasonic.
Ultrasonic sensors from wenglor are real all-rounders: They are ideal for detection of transparent, glossy and dark objects, reflective surfaces and materials of all kinds.
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Sitemap
This page shows the page structure of the wenglor website.
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Sensors
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Washdown Sensors
The cleaning-resistant sensors are ideal for use in spraying applications in the food, beverage and packaging industries. Neither spraying water nor significant temperature changes impair the function of the robust wenglor sensors.
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weCat3D Sensor Technology
The 2D/3D profile sensors in the weCat3D series deliver millions of measuring points per second with micrometer-accurate resolution in Z. Available in two performance classes, measuring ranges from a few millimeters to over one meter are possible and output rates of several thousand hertz are achieved.
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Safe Welding Seam Tracking in Welding Systems
Fully automated welding places great demands on quality and precision. Consequently, the correct position of the respective seam must be reliably detected before the welding process is started in the robot cell. Welding systems are equipped with innovative weCat3D 2D/3D profile sensors for the purpose of weld seam tracking.
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Robot Vision
Robot-supported pick and place is widely used in manufacturing, assembly and packaging processes where objects must be accurately detected for further processing, picked and then placed in a different position. Object localization is carried out via 2D cameras, which send the position data directly to the robot.
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Special Products
Not all products are listed in our extensive online shop portfolio. These special products are listed on this page. Please use the contact form to order these products or to request further information.
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Press Releases
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Downloads
ECAD data
ECAD data
B50S003
Data sheet
Data sheet (597 KB)
B50S003
CAD data
CAD data
EO95TB3N, EO95VB3N, EO95VD3N, EO98VB3, EO98VB3S770, EO98VD3, YO99VB3, YO99VD3
ECAD data
ECAD data
BB1C001
Data sheet
Data sheet (2 MB)
EO98VB3S770
Data sheet
Data sheet (265 KB)
BEF-SET-01
ECAD data
ECAD data
BB1C007
Operating instructions
Operating instructions (1 MB)
EB77VB7, EB77VB7K, EB77VD7, EB77VD7K, SB777, SB777K
CAD data
CAD data
EB77VB7, EB77VD7, SB777
Data sheet
Data sheet (281 KB)
BEF-SET-05
Data sheet
Data sheet (274 KB)
BEF-SET-07
Declarations of Conformity / Approvals
Declarations of Conformity / Approvals
EB77VB7, EB77VB7K, EB77VD7, EB77VD7K
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Technical Glossary
1D Code
A 1D code, also known as barcode or one-dimensional code, is a code whose optical aquisition is made in an unidimensional way.
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1D/2D Scanner
A 1D/2D scanner is a scanner that can read and process both 1D codes (1D code) and 2D codes (2D code).
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2 of 5
See also: Code 2 of 5 Interleaved
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2-Wire Devices
At 2-wire devices, load is connected in series to supply power.
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2D Code
A 2D code, also known as a two-dimensional code, consists of a pattern of dark and light elements (bars, rectangles and squares with corresponding spaces in between) which are arranged in a 2D fashion. 2D codes have a more complex layout than 1D codes, and the technology required for acquiring and deciphering them is more complex as well as the scanner must always read the entire pattern depicted by the barcode in order to acquire and decipher 2D codes, and not just a horizontal line as is the case with 1D Codes. Two-dimensional codes contain more diverse information than one-dimensional codes, for example information for the identification of products, texts such as addresses, and delivery note numbers. In general, we differentiate within the 2D codes between the stacked codes (stacked code) and the matrix codes (DataMatrix code).
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2D Code Scanner
A 2D code scanner is a scanner which operates according to the principle of an image processing system. It is equipped with a CCD or a CMOS element plus an integrated illumination and scans (scanning) a defined surface area depending on the selected scanning range. Thus, it is capable of reading 1D and 2D codes omnidirectionally.
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3-A SSI
3-A SSI is an organization which sets standards in the field of food and beverages in close cooperation with the FDA. It is comparable with the EHEDG in Europe. Components in closed processes (e. g. piping) can be certified by 3-A SSI. Certified components bear the 3-A logo. Components in open processes (e. g. conveyor belts) cannot be certified.
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3-Stage Enabling Switch
3-stage enabling switches (enabling switch), in comparison to 2-stage enabling switches, have the advantage of always ensuring safe shutdown in emergency situations regardless of individual user operation (release or pressing – in the event of a cramp). Mode of operation of a 3-stage enabling switch:
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3D Tracking
3D tracking is the sum of rotary tracking or translatory tracking plus auto-focus. Objects are tracked with regard to the X and Y positions and are reliably detected by auto-focus at various working distances.
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6-Band Multispectral Sensor
In a 6-bank multispectral sensor, the spectrum of visible light is broken down into six ranges including red, orange, yellow, green, blue and violet (ROYGBV color space). This makes it possible to detect extremely fine color nuances thanks to spectral measurement.
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Absolute Pressure
Absolute pressure is pressure relative to zero pressure in an empty space (vacuum). Example: Atmospheric pressure (ambient pressure / air pressure) has an absolute value of approximately 1 bar and a relative value of 0 bar.
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Absorption
Absorption is a process in which the radiant energy of a light beam passing through a medium is partly or fully converted into another form of energy, e.g. heat.
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Product Comparison
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