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Effortless Thickness Measurement without Analysis Module.
P3 Laser Distance Sensors Triangulation

Thickness measurement takes place by arranging P3 series laser triangulation sensors in opposite positions. The P3 sensors use the triangulation method to detect the distance to the object to be measured and then calculate the thickness of the object based on the two recorded values. The thickness of the material is determined exactly with precise distance measurements. This method not only enables extremely accurate thickness measurements, but is also versatile and suitable for use in various applications and with different materials. 

T-connector for thickness measurement

Contactless Thickness Measurement without Analysis Module

  • Easy initial start-up with plug and play thanks to patented T-splitter
  • Configuration also possible without IO-Link interface
  • Individual cable extension with connection cable
P3PC display real photography

Measurement Results Displayed Directly on the Display or via an App

  • Quick application control by reading the distance value at a glance
  • Save time with easy and fast sensor setup
  • Setting without additional device directly on the sensor 
P3 sensors thickness measurement real photo

Versatile Application Options in Various Working Ranges

  • Analog and digital P3 sensors can be combined
  • Combination of different working ranges possible
  • Combination of formats 3P and 3E

Time and Cost-Efficient Data Transfer

  • No complicated calculation or programming in the control required
  • Calculated thickness is also transferred via IO-Link process data
  • Thickness can be determined directly as an analog signal on the main sensor
  • Evaluation possible via a switching output
  • Only one analog input required in the PLC

Sectors and Industries Which Use Optical Thickness Measurement

Thickness Measurement in the Automotive Industry

  • Double sheet check of body parts
  • Double sheet detection for doors
  • Thickness measurement of brake disks
Thickness measurement in the woodworking industry

Thickness Measurement in the Woodworking Industry

  • Width measurement of parquet planks
  • Diameter measurement of tree trunks
  • Thickness measurement of roof beams

Thickness Measurement in the Building Materials Industry

  • Thickness measurement of mineral and glass wool
  • Measurement of rubber mats
  • Thickness measurement of plastic panels
Thickness measurement in the metal industry

Thickness Measurement in the Metal Industry

  • Width measurement of sheets
  • Width measurement of steel slabs
  • Double layer check of steel sheets

Other Applications

Laser distance sensor double layer detection

Double Layer Detection for Sheets

During the automatic removal of flat metal sheets from a supply by a robot, several sheets can stick together due to the magnetic charge. The thickness of the sheets must be detected to ensure that only one sheet per assembly process is gripped. 

Width Measurement of Parquet Planks

Boards must be milled to the correct width when making parquet floors. The wood surfaces vary from light to dark and from shiny to matt. The nominal width must be maintained so that the boards can be laid cleanly. 


 

Easy Operation to Measure Thickness

This video shows a practical example demonstrating how quickly and easily the P3 sensors can be set up for thickness measurement. Referencing makes setting for thickness measurement quick and easy. The laser distance sensors with display enable direct reading of the object thickness on the main sensor. It is also possible to configure the sensors via Bluetooth via the weCon app and conveniently call up the measurement results.

FAQ on Contactless Thickness Measurement with P3 Sensors

The T-splitter makes the initial startup of the thickness measurement easier. It ensures correct wiring between the main and secondary sensors. For this purpose, the sensors automatically adjust to the corresponding operating mode when the T-splitter is used.

However, the thickness measurement also works without the T-splitter, so it is not essential. Wiring can also be carried out via terminals in the control and the operating mode can be configured using the various setting options.

Yes, the T-splitter can be extended with a suitable connection cable. Make sure that the secondary sensor is connected via an M12 × 1 5-pin cable. Depending on the pins used, the connection to the control system can be established via 4-pin or 5-pin connection cables.



To initialize the thickness measurement, a one-off referencing must be carried out after installation. The current distances are taught in so that the main sensor can now calculate the thickness.
Objects with a thickness up to 400 m can be measured. It is important that the objects to be measured are always within the two working ranges of the sensors. 
As soon as the sensor is in thickness mode, the analog value at the analog output and the IO-Link process data correspond to the calculated thickness. The analog value of 5 V or 12 mA is assigned to the thickness used for referencing. A larger thickness then gives a value between 5 and 10 V or 12 and 20 mA, a smaller thickness results in an analog value between 5 and 0 V or 12 and 4 mA.
A thickness-dependent switching point can be set, which triggers the switching of the switching output. This means that a simple double sheet check is possible, for example.

Product Overview of P3 Laser Distance Sensors

Product overview P3 sensors
P3PC00x P3PC01x
P3PC04x
P3PC10x P3PC18x P3PC11x
P3PC14x
P3PC20x P3PC21x
P3PC24x
P3PC30x
P3PC36x
P3PC31x
P3PC34x
Working range 30…80 mm 40…240 mm 50…350 mm 60…660 mm
Setting Teach-in OLED display Teach-in Teach-in OLED display Teach-in OLED display Teach-in, OLED display OLED display
Output 2 x NO contacts Analog 2 x NO contacts 1 x NO contacts,
Analog
Analog 2 x NO contacts Analog 2 x NO contacts Analog
Laser light type Red Red
Blue
Red Red Red
Blue
Red Red
Blue
Red
Blue
Red
Blue
P3PC00x
Working range
30…80 mm
Setting
Teach-in
Output
2 x NO contacts
Laser light type
Red
P3PC01x P3PC04x
Working range
40…240 mm
Setting
OLED display
Output
Analog
Laser light type
Red
Blue
P3PC10x
Working range
50…350 mm
Setting
Teach-in
Output
2 x NO contacts
Laser light type
Red
P3PC18x
Working range
60…660 mm
Setting
Teach-in
Output
1 x NO contacts,
Analog
Laser light type
Red
P3PC11x P3PC14x
Setting
OLED display
Output
Analog
Laser light type
Red
Blue
P3PC20x
Setting
Teach-in
Output
2 x NO contacts
Laser light type
Red
P3PC21x P3PC24x
Setting
OLED display
Output
Analog
Laser light type
Red
Blue
P3PC30x P3PC36x
Setting
Teach-in, OLED display
Output
2 x NO contacts
Laser light type
Red
Blue
P3PC31x P3PC34x
Setting
OLED display
Output
Analog
Laser light type
Red
Blue
Products P3EC40x P3EC41x
P3EC44x
Working range 150…1,000 mm
Setting Teach-in  OLED display
Output 2 × NO contacts Analog
Laser light type Red Red
Blue
Products
Working range
Setting
Output
Laser light type
P3EC40x
150…1,000 mm
Teach-in 
2 × NO contacts
Red
P3EC41x P3EC44x
OLED display
Analog
Red
Blue
Product Comparison