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Visual “End of Line” Quality Inspection of Engine Blocks via Vision System 1

Visual “End of Line” Quality Inspection of Engine Blocks via Vision System 2

Visual “End of Line” Quality Inspection of Engine Blocks via Vision System 3

Visual “End of Line” Quality Inspection of Engine Blocks via Vision System 4

Visual “End of Line” Quality Inspection of Engine Blocks via Vision System 5

Visual “End of Line” Quality Inspection of Engine Blocks via Vision System 6

Visual “End of Line” Quality Inspection of Engine Blocks via Vision System

Engine manufacturing in the automotive industry requires a visual, fully automated end-of-line quality control at the end of each production line. This prevents faulty engines from leaving the production line. For this purpose, a vision system consisting of several cameras, lenses and illumination is installed on several robot arms. It checks that all attachments have been installed correctly. Each generated image is then evaluated by a control unit via software and the results are finally sent to a higher-level control unit.

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Vision Systems

Vision systems solve complex image processing applications. They consist of up to 16 machine vision cameras with C mount lenses, external illumination and a machine vision controller. The suitable software offers numerous evaluation options and a wide range of interfaces make connectivity easier.

Matching Products

The products listed here are ideal for use in this application.

MVCM101 Machine Vision Controller uniVision

Software uniVision Processor Intel® Core i7 Functions Profile analysis
Image analysis Interface EtherCAT
PROFINET I/O, CC-C
EtherNet/IP

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BBVK003 Machine Vision Camera

Resolution 5 MP Image Chip monochrome Frame Rate < 22 fps

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BBVK002 Machine Vision Camera

Resolution 1.6 MP Image Chip color Frame Rate < 71.6 fps

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BBVK001 Machine Vision Camera

Resolution 1.6 MP Image Chip monochrome Frame Rate < 71.6 fps

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LRLW200 Ring Light white light, 76 mm

Light Source White Light Overdrive yes Dimming 0...10 V ≙ 100...30% Compatible with Angle Changer Degree of Protection IP67

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